Freeze Dryer
Freeze dryers are essential equipment in laboratories, allowing for the preservation of sensitive materials through the process of lyophilization. This method removes moisture while maintaining the integrity of the product, making it suitable for pharmaceuticals, food products, and biological samples.
Kalstein offers a variety of freeze dryers tailored to meet different laboratory needs, ensuring high performance and reliability. Understanding the different types and their applications is crucial for making an informed investment in freeze-drying technology.
Types of freeze dryer your laboratory may need
Benchtop Laboratory Freeze Dryer
Benchtop laboratory freeze dryers are compact, efficient, and designed for small-scale applications. They are perfect for research labs that require quick and reliable results without compromising space or performance.
These models are user-friendly and ideal for freeze-drying sensitive biological samples, making them an excellent choice for academic and small commercial laboratories.
Food Freeze Dryer
Food freeze dryers are specialized units designed to preserve food items by removing moisture while retaining flavor, texture, and nutritional value. They are widely used in the food industry for creating freeze-dried snacks, meals, and ingredients.
These systems enhance shelf life and are beneficial for both commercial food producers and home users looking to store food efficiently.
Vertical Laboratory Freeze Dryer
Vertical laboratory freeze dryers are designed for larger volume applications and offer enhanced processing capabilities. These units are suitable for industrial-scale freeze-drying, where efficiency and output are critical.
They are typically used in pharmaceutical production and research institutions that require high-capacity processing for various materials.
What you should know before selecting a freeze dryer and making an investment
Key factors to consider
When selecting a freeze dryer, consider factors such as capacity, efficiency, and the specific applications you need it for. Understanding the type of materials you'll be processing can also influence your choice, ensuring optimal performance and results.
Additionally, evaluate the technology used in the freeze dryer, such as the refrigeration system and control software, to ensure reliability and ease of use.
Market price range
The price range for freeze dryers can vary significantly based on their capacity and features. It's essential to set a budget that aligns with your laboratory's needs while also considering the long-term investment potential.
High-performance models may come with a higher initial cost, but their efficiency and durability can provide significant savings over time.
Value for money
Investing in a freeze dryer offers considerable value for money, especially when considering the preservation of critical materials. A well-chosen unit can help maintain the quality of your products, which is vital in fields such as pharmaceuticals and food processing.
Look for features that enhance productivity and reduce operational costs to maximize your investment.
Expected lifespan based on use and maintenance
The expected lifespan of a freeze dryer is influenced by its usage and maintenance practices. Regular maintenance and proper operation can extend the life of the equipment significantly.
Choosing a model with robust construction and reliable components will also contribute to longevity, making it a more sustainable investment for your laboratory.
FREEZE DRYER KALSTEIN
Discover freeze dryer for your laboratory
Explore the range of freeze dryers offered by Kalstein, designed to cater to various laboratory needs. From compact benchtop models to high-capacity industrial units, you can find the right solution for your specific applications.
Large capacity 500kg vacuum freeze dryer YR06612
The KALSTEIN YR06612 high-capacity vacuum freeze dryer is an advanced solution for freeze-drying food, pharmaceutical products, and applications in bi
View product100 kg Commercial Vacuum Freeze Dryer YR06647
The 100 kg Commercial Vacuum Freeze Dryer YR06647 is a high-performance industrial solution designed for professional freeze-drying processes that dem
View productFreeze Dryer YR06692
The YR06692 Silicone Oil Freeze Dryer is a professional-grade vacuum freeze-drying unit designed for high-precision in-situ processing. This equipment
View productElectric Heating Vacuum Freeze Dryer YR06637
The YR06637 is a state-of-the-art freeze dryer designed for critical applications in medicine, pharmacy, biotechnology, and the food industry. Its pri
View productOur best-selling freeze dryer
Large capacity 500kg vacuum freeze dryer YR06612
Design and Technology
The YR06612 design incorporates aerospace-grade aluminum alloy, ensuring excellent durability and corrosion resistance. The dual-sided radiant heating system, with an emissivity greater than 90%, allows for uniform temperature distribution, ensuring consistent results throughout the process. Additionally, the dryer is equipped with an optimized drying curve control system that automatically adjusts the heating and vacuum value, optimizing the process and reducing operation time. The machine includes an integrated touchscreen, a dedicated modular controller, and the option for an FD-MANAGER control system, allowing real-time monitoring and tracking of operating parameters, with the ability to store up to ten years of data for full traceability.Frequently Asked Questions:
What types of products can I freeze-dry with the YR06612? This equipment is ideal for freeze-drying food such as meats, fruits, vegetables, soups, beverages, and aquatic products, as well as applications in the pharmaceutical industry and biological research. What is the average drying time? The drying time depends on the quantity and type of product, but the advanced drying curve optimization technology significantly reduces times compared to traditional models. Is it difficult to operate the YR06612 dryer? No. The machine features both manual and automatic control modes, allowing both experienced and novice operators to handle the equipment with ease. Additionally, the touchscreen and FD-MANAGER control system further simplify the process.Advantages and Disadvantages:
Advantages:- High processing capacity of up to 500 kg.
- Advanced freeze-drying technology that reduces times and improves efficiency.
- Easy control and monitoring via the touchscreen and FD-MANAGER system.
- Long lifespan due to high-quality materials, such as aerospace-grade aluminum alloy.
- High price, although this model offers excellent value for money considering its performance and durability.
- Space requirements: Its size may be a limiting factor in facilities with limited space.
Product Use in the Field:
The YR06612 dryer is used across various industries, from pharmaceuticals to food production. In the food industry, it is employed to freeze-dry perishable products such as fruits and vegetables, maintaining their nutritional value and extending shelf life without the need for refrigeration. In the pharmaceutical and research sectors, it is used to preserve temperature-sensitive biological compounds and medications. Laboratories conducting research on food or biological products also benefit from this technology, as it helps maintain the physical and chemical properties of products over long periods.Recommendations:
- Regular maintenance: Ensure frequent maintenance of the vacuum pump and air filters, as they are key components in the drying process.
- Constant monitoring: Use the data logging system to continuously monitor the process and make adjustments as necessary.
- Calibration: Perform periodic calibrations of the equipment to ensure accuracy in drying parameters and maximize efficiency.
Technical Specifications
| Model | YR06612 |
| Freeze drying area (m2) | 52.92 |
| Loading Capacity (kg) | 500 |
| Shelf numbers (Layers) | 9+1 |
| Shelf dimensions (mm) | 4900*1200*15 |
| Shelf spacing (mm) | 80 |
| Cart numbers (set) | 3 |
| Ice collecting capacity (kg/batch) | ≥750 |
| Cold trap temperature (℃) | ≤-50 |
| Defrosting mode | water cooled，water temperature＜30℃ |
| Defrosting mode | spraying + soaking |
| Ultimate vacuum (Pa) | ＜10 |
| Power (kw) | 150 |
| Water cooled consumption (m3/h) | 80 |
| Compressed air L/min (P=0.5~0.8Mpa) | 30 |
| Dimensions (L*W*H) (mm) | 7000*8500*3200 |
| Overall weight (kg) | 29 |
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Complete guides to choose freeze dryer
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How to know the prices of Freeze Dryer?
To know the price of Freeze Dryer, please send us an email with your request through the contact form AQUI.
What are the delivery times for Freeze Dryer?
Delivery time depends on stock availability and freight type (air or sea). In stock: air 15-30 days, sea 45-60 days. Out of stock: air 30-60 days, sea 60-90 days.
How to make a purchase of Freeze Dryer?
You can buy by email ([email protected]), phone (+33 (0) 1 70 39 26 50) or through the official Kalstein website in your country.
How does the warranty work for Freeze Dryer?
All Kalstein equipment comes with a 1-year warranty against manufacturing defects. The warranty does not cover damage from improper installation or misuse. See our «terms and conditions» AQUI.
Can I request a quote online for Freeze Dryer?
Yes, you can request a quote for the Kalstein equipment you are interested in directly from our official website. Click AQUI.